Product teams developing physical form
Translate requirements, electronics, interfaces, ergonomics, assembly, and manufacturing into testable mechanical design.
Mechanical concepts, enclosures, components, assemblies, tolerances, and design for manufacture
Rokad develops mechanical concepts, enclosures, components, assemblies, and production-ready CAD around functional, electronic, manufacturing, and user requirements.
Designed for / 01
Good 3D design resolves function, fit, assembly, material, tolerance, environment, electronics, user interaction, manufacturing, and service together. Rokad creates conceptual and detailed CAD for prototypes, products, enclosures, fixtures, replacement parts, and low-volume production.
Translate requirements, electronics, interfaces, ergonomics, assembly, and manufacturing into testable mechanical design.
Develop purpose-built housings, mounts, brackets, adapters, fixtures, mechanisms, and assemblies.
Address fit, strength, weight, tolerance, assembly, heat, service, cost, manufacturing, and aesthetic constraints.
Challenges / 02
Clearance, tolerance, fasteners, loads, deformation, heat, cable routing, assembly, and material behaviour are missing.
Geometry assumes additive manufacturing and ignores moulding, machining, sheet, casting, assembly, finish, and tooling constraints.
Boards, antennas, connectors, sensors, displays, buttons, heat, mounting, and access are not controlled in one interface model.
Capabilities / 03
Mechanical requirements, references, measurements, interfaces, and feasibility
Concept sketches, form studies, packaging, ergonomics, and architecture
Parametric CAD, parts, assemblies, mechanisms, enclosures, and fixtures
PCB, connector, antenna, display, control, cable, thermal, and mounting integration
Tolerance, fastener, snap, seal, vent, strength, material, and assembly design
Design for additive, machining, sheet, moulding, casting, and low-volume production
Drawings, exploded views, BOM, renders, prototypes, iteration, and manufacturing handoff
Solution components / 04
Parts, interfaces, load paths, assembly sequence, access, motion, seals, heat, electronics, and manufacturing split.
Features, walls, ribs, bosses, fasteners, snaps, clearances, tolerances, fillets, drafts, and surface intent.
Fit, function, ergonomics, assembly, strength, thermal, interface, appearance, and iteration using physical parts.
CAD, drawings, dimensions, tolerances, materials, finishes, BOM, assembly, revision, and supplier communication.
Use cases / 05
Package PCB, battery, antenna, display, buttons, connectors, thermal, assembly, service, and user interaction.
Develop brackets, adapters, mounts, housings, ducts, guides, fixtures, covers, and replacement parts.
Test motion, linkage, alignment, force, retention, adjustment, wear, assembly, and operating geometry.
Adapt an existing model to the selected material, process, tolerance, tooling, assembly, finish, and production volume.
Architecture and integration / 06
Version board, connector, component, mount, envelope, cable, and external interfaces so parallel work remains aligned.
Assign clearances and tolerances from fit, movement, sealing, alignment, process capability, and assembly sequence.
Design wall, draft, support, tool access, bend, undercut, machining, shrink, and finish around the intended manufacturing method.
Quality and control / 07
Fit, function, load, environment, power, interfaces, tolerance, material, production, and service constraints guide design decisions.
High-risk assumptions are tested with measurable prototypes, inspection, iteration, and documented findings before scale.
Component availability, manufacturing method, assembly, testing, certification, repair, and lifecycle are considered early.
Delivery / 08
Clarify the objective, users, systems, constraints, dependencies, risks, and measurable acceptance criteria.
Define the target design, interfaces, controls, migration or delivery sequence, and operating model.
Implement in controlled increments with testing, review, documentation, observability, and stakeholder validation.
Establish ownership, service controls, measurement, support, and a prioritised improvement backlog.
Typical deliverables
Engagement models / 09
A bounded evidence review, target direction, prioritised risks, and executable next-stage plan.
A defined implementation, migration, prototype, procurement, or transformation outcome with acceptance criteria.
Specialists working alongside internal product, engineering, data, operations, security, or procurement teams.
Ongoing ownership, maintenance, monitoring, supplier coordination, reliability, security, and improvement.
Related capabilities / 10
Produce and validate physical prototypes and low-volume parts.
Coordinate electronic layout, connectors, mounting, and enclosure interfaces.
Use focused mechanical prototypes to test the highest-risk assumptions.
Cloud, software, hardware, electronics, vendors, sourcing, and lifecycle management.
Custom applications, platforms, integrations, APIs, and software modernisation.
Application, cloud, security, reliability, maintenance, and continuous engineering operations.
FAQ
Scope, ownership, assumptions, delivery, security, and long-term operation are clarified before work begins.
Yes. We can work from sketches, requirements, measurements, scans, photographs, reference products, existing CAD, PCBs, and physical samples, subject to available accuracy.
Yes. We adapt geometry, wall, draft, radii, undercuts, parting, tolerances, tool access, material, finish, and assembly to the selected process.
Yes. Scope can include technical CAD, exploded views, assembly visuals, presentation renders, material studies, and manufacturing drawings.
Yes. We can produce suitable prototypes, assess fit and function, document findings, revise the CAD, and coordinate additional manufacturing processes.
Product engineering and prototyping
Rokad can develop the mechanical architecture, detailed CAD, prototypes, iterations, and production documentation.
Contact / 05
Tell us what you need to build, improve, procure, deploy, or operate. We will respond with a practical next step.